Hygrothermal Performance of Drywall Reinforced with Kraft-Paper Honeycomb in the Canadian Context

Abstract

Drywall board-based structures, a competent and cost-effective method of providing flexible partitioning assemblies in commercial and residential houses, are now widely used as walls or ceilings. However, the gypsum-based drywall that has been used in construction is not water-resistant and can create problems such as mold growth and structural defects. The aim of this study is 1) to develop a new sandwich panel with better physical and mechanical properties using locally sourced materials 2) to investigate the long-term hygrothermal performance of the new sandwich panel through using a numerical simulation. The sandwich panel is composed of two different thicknesses of kraft-paper honeycomb core bonded to two cementitious panels with silicone-based adhesive. The experimental results show that the sandwich panel with a thicker core has lower thermal conductivity and higher flexural strength compared to the gypsum-based drywall. The heat and moisture performance of two wall structures were performed using the WUFI Pro simulation program. The results of the modeling analysis present that wall assembly with gypsum-based drywall has higher water content than multilayer sandwich panel. In addition, the multilayer sandwich panel shows a 4.6% lower annual heat flow compared to the reference wall.