The Control of Hydrolysis in Eliminating FFA from Acidic Oils Using CAL-B Lipase Supported on a 2D/3D Nanocatalyst and in a Membrane Reactor

Abstract

Biodiesel is the most successful drop-in biofuel used in transportation. It can reduce GHG emissions in transportation by 50 to 90% depending on the type of feedstock used. Waste cooking oils and fats containing free fatty acids (FFA) are less expensive feedstocks for biodiesel production than refined vegetable oils. The major issue that limits the use of these oils as feedstock is the interference of FFAs with widely used base catalyzed reaction processes. The FFAs consume base catalyst, produce water of neutralization and form soaps that create emulsions downstream in the process reducing process yields. There is an important need to develop technologies that reduce the FFA content in these oils to below 0.5 wt%; the accepted limit for a feedstock to be processed by the base catalysed reaction. Enzymes are an efficient and environmentally friendly catalyst for FFA esterification. However, they are prone to deactivation with methanol and also catalyze the hydrolysis of esters and triglycerides to FFA. Using them to pre-treat oils and fats remains a challenge: in the presence of water, enzymes can readily produce FFAs from lipids. The objective of this work was to investigate two enzymatic processes to pre-treat acidic oil below the FFA requirement of 0.5 wt%. In this study, two different continuous systems, a packed bed reactor (PBR) and membrane reactor (MR) were used in FFA enzymatic esterification to meet the 0.5 wt% requirement, improve the reusability of enzymes and reduce catalyst cost. The esterification in the PBR was carried out using CALB immobilized on a new 2D/3D nanoplatelet support (TAN). The enzyme was covalently bonded to the TAN using a hydrophobic epoxy ligand. Acidic oil containing canola oil and 2.5 wt% FFA was used as the feedstock for the esterification. It was found that the FFA concentration met the quality specification of <0.5 wt% using CALB-TAN, while it did not using the commercial Novozym 435. The surface fluid velocity was found to have an effect on the removal of water from the PBR reactor. When the velocity was too low, water was retained in the reactor and the FFA conversion was low, when it was too high the reaction time for esterification was not sufficient. It was found that feed velocity of 3 to 6 x 10-5 m/s met the 0.5 wt% requirement. In the PBR, the use of CALB-TAN successfully eliminated the hydrolysis of TG and achieved the continuous esterification of FFA for 42 days. In the MR, acidic oil containing canola oil and 10 wt% FFA was used as the feedstock for the esterification. The enzyme adsorbed on the surface of the polar phase containing glycerol and water and was successfully retained in the reactor by a 0.2-micron ceramic membrane. The addition of glycerol increased the polarity of the dispersed phase in the reactor, bounded water, and retained the liquid enzyme in the reactor. However, the added glycerol in the reactor increased the operating pressure of the reactor. The operating pressure was reduced by adding biodiesel to the feedstock prior to treatment. The lowest level of FFA from the 10 wt% FFA feedstock was 0.68 wt%. This would require a second polishing step to reach the required 0.5 wt%. The PBR and MR using CALB are technologies that limit the hydrolysis at low FFA concentrations and are promising for the pre-treatment of acidic feedstocks in base catalysed biodiesel processes.