Reactive Blade Coating for Low-Cost Fabrication of Self-Assembled Metal Nanoparticles for Bio-Applications: Disinfecting SARS-CoV-2 to Limit the Spread of COVID-19 Illness

Abstract

Considerable attention has been focused on nanomaterials and their extensive applications. Metallic nanoparticles, especially gold nanoparticles (AuNPs) and silver nanoparticles (AgNPs), due to their superior physical, chemical, and optical properties, are vastly developed for numerous biomedical applications such as drug and gene delivery systems, diagnostic biosensors, imaging, and therapeutics. This study presents a low-cost method for the fabrication of self-assembled metallic nanoparticles, including gold and silver, via a reactive blade coating process, which is carried out based on in situ reduction of the metal precursors. This technique is a roll-to-roll compatible technique suitable for scalable nanomanufacturing. Oleylamine was used as a reducer agent, and gold (III) chloride hydrate and silver salts, including silver nitrate and silver perchlorate hydrate, were used as the metal precursors. Fabrication was carried out by first blade coating the reducer ink and subsequently coating the precursor ink followed by 3 hours of heat treatment. Various solvent systems were used to examine the effect of different solvents on the fabrication process. Surface morphology, crystalline phase composition, and plasmon resonance of the coated samples were characterized by scanning electron microscopy (SEM), X-ray diffractometer (XRD), and UV-Vis spectroscopy, respectively. Results demonstrated the synthesis of spherical self-assembled AuNPs using toluene (TOL) and isopropyl alcohol (IPA) for reducing and precursor solvents, respectively. Changing the concentration of reactants or increasing the coating layers exhibited a change in the average size of AuNPs. Self-assembled AuNPs thin films were also demonstrated to have the potential to be used as a biosensing platform based on localized surface plasmon resonance (LSPR) effect to detect the elevated levels of glucose in an aqueous solution. Recently, the world has faced a pandemic of Covid-19 caused by severe acute respiratory syndrome coronavirus 2 (SARS-CoV-2), which has threatened human health and has brought a worldwide devastating economic and social crisis. Hence, finding a solution to mitigate the current breakout of Covid-19 is vital to protect the international community from its causing harm. AgNPs as an antimicrobial agent, which has exhibited promising antiviral activity against several viruses, can offer a resolution to combat the spread of Covid-19. In this regard, AgNPs thin films were fabricated analogously via blade coating using various reducer and silver salt inks made of different solvent systems. Virucidal efficacy of reactive blade coated AgNPs on glass substrates was analyzed against human coronavirus 229E, a virus from the Coronavirus family, as a surrogate SARS-CoV-2 (according to the Level 2 Biosafety facility at uOttawa). Plaque forming assay indicated more than 99.99% reduction in infectivity of the virus when it contacts the AgNPs coated glass for 30 min before infecting cells. These results suggest the excellent potential for reactive blade coated AgNPs as an antiviral agent against coronavirus to avoid the spread of the virus.