The Use of Lignin in Pressure Sensitive Adhesives and Starch-Based Adhesives

Abstract

After cellulose, lignin is the second most abundant natural polymer in the world. It has multiple functional groups, providing great potential for polymer production. In this project, we explored the use of this renewable and valuable resource in two different adhesive applications to displace petroleum-based additives, thereby providing a more sustainable and “green” product. In this regard, two types of lignin, water-soluble (Amalin LPH) and non-water-soluble lignin (Amalin HPH) provided by the British Columbia Research Institute (BCRI) were used. In the first case, lignin was added to a pressure-sensitive adhesive (PSA) formulation via in-situ seeded semi-batch emulsion polymerization. It was seen that lignin does not readily take part in the polymerization reaction; rather, its presence results in reaction inhibition. Therefore, Amalin LPH lignin was modified via acrylation to overcome this issue. In another modification approach, maleic anhydride was used to produce maleated Amalin HPH lignin. Both the acrylated and maleated lignins were used in butyl acrylate/methyl methacrylate emulsion copolymerizations to produce PSA films. A series of controlled experiments with different lignin loadings was conducted. Adhesive properties of the PSA films were measured and compared with the corresponding acrylic base case formulation. The incorporation of lignin in the PSA formulation was a “green” solution to conventional PSA production and led to a simultaneous increase in tack and shear strength. Further characterization of the latex films via transmission electron microscopy (TEM) showed that lignin was successfully incorporated into the polymer particles. It also showed that the use of maleated lignin at a higher concentration led to a core-shell morphology. In the second application, unmodified Amalin LPH lignin was used to create a starch-based adhesive through the Stein-Hall process, a two-step process involving a “carrier” portion and a “slurry” portion. Several formulations with lignin loadings up to 35 wt% distributed in varying ratios in the carrier and slurry portions were prepared. It was shown that the addition of lignin to the starch-based adhesive formulation increases the water-resistance of the adhesive. Therefore, lignin addition is a solution for a common issue in starch-based adhesives, their lack of water-resistance due to the high affinity of starch toward water. Lignin incorporation solely in the slurry portion significantly increased the strength of the glued joints in a paper board adhesive test. The use of lignin as a renewable replacement of petroleum-based components in two different adhesive formulations was demonstrated successfully. This research strongly suggests that lignin can be used as a high value-added property modifier in adhesive applications.