Effect of Phase-Contacting Patters and Operating Conditions on Gas Hydrate Formation

Abstract

Research into hydrate production technologies has increased in the past years. While many technologies have been presented, there is no consensus on which reactor design is best for each potential application. A direct experimental comparison of hydrate production technologies has been carried out in between a variety of reactor configurations at similar driving force conditions. Three main reactor types were used: a stirred tank, a fixed bed and a bubble column and compared different phase contacting patterns for the stirred tank and bubble column.

In the initial phase of hydrate formation in a stirred tank, formation was mass and heat transfer limited at the lower stirring speed, and heat transfer limited at the higher stirring speed. After more than 10% of the water had been converted to hydrate, formation was mass transfer limited regardless of the other conditions. Neither the use of a gas inducing impeller, nor a 10 wt% particle slurry significantly affected hydrate formation rates; however, the particle slurry did lower the induction time. Due to the poor scale-up of impeller power consumption in a stirred tank, a semi-batch fixed bed was studied since it does not require any power input for mixing. The significantly slower rates of formation observed in the semi-batch fixed bed, as well as the lost reactor capacity to particles, mean that this type of system would require a much larger reactor.

Faster volume and power normalized rates of hydrate formation were observed in the bubble column than in a stirred tank at similar mass transfer driving force conditions. Higher conversions of water to hydrate were observed in the bubble column because mixing was accomplished by bubbling gas from the bottom rather than by an impeller. The highest conversions of water and gas were achieved during a later stage of accelerated hydrate formation, indicating an optimal hydrate fraction for continuously operated bubble column reactors. The second stage of hydrate formation occurred more frequently at higher gas flowratess. Therefore, the increased water conversion and single-pass gas conversion justify the increased energy input required by the higher gas flowrate. Balancing the rates of mass transfer and heat removal was also critical for optimal bubble column as insufficient mass transfer would result in a lower rate of formation and insufficient heat transfer would cause previously formed hydrates to dissociate. The addition of 10wt% glass beads to the reactor promoted hydrate formation; however, it did not do so sufficiently to make up for the loss in reactor capacity or the increased energy requirement.